Injection Molding Services

What We Offer

Fabsector provides injection molding services from prototype tooling (aluminum molds for 100–10,000 parts) through production tooling (hardened steel molds for 100,000+ parts). We handle mold design, DFM review, T1 sample approval, and production runs.

Our approach starts with a thorough DFM review. We analyze wall thickness uniformity, draft angles, gate locations, parting lines, and undercut feasibility before committing to tooling — avoiding expensive mold revisions after the fact.

Tooling Options

Prototype Tooling (Aluminum) — Lower upfront cost, 2–3 week lead time, ideal for design validation and bridge production. Supports 1,000 to 10,000 shots depending on material and geometry.

Production Tooling (P20 / H13 Steel) — Built for longevity and high-volume runs. Supports 100,000 to 1,000,000+ shots with consistent part quality. Multi-cavity and family mold configurations available.

Materials

We mold a wide range of thermoplastics including ABS, Polycarbonate, Nylon (PA6, PA66), Polypropylene, HDPE, Acetal (POM), PEEK, TPE/TPU, and glass-filled compounds. Resin selection guidance is included as part of our DFM process.

Secondary Operations

Beyond molding, we coordinate pad printing, hot stamping, ultrasonic welding, insert molding, overmolding, assembly, and packaging. This means fewer vendors and a simpler supply chain for your team.

When to Use Injection Molding

Injection molding makes sense when you need consistent plastic parts at volume — typically 500 units and above. The per-part cost drops significantly at scale, making it the most economical process for production quantities. If you're not sure whether molding or 3D printing is the right call, our team can help you compare.